Modular construction

Design and specification

First, the dimensions and requirements for the frame are determined based on the unit specifications and intended use.

Laser cutting and bending the steel

The steel beams and profiles are custom-made according to the design, with reinforcements at critical points for extra strength and stability.

Welding the frame

The profiles are carefully welded together to form a sturdy base structure, with the corners and joints reinforced.

Finishing and inspection

The frame is finished with protective coatings against rust and weather, and undergoes a thorough quality check to meet all safety and construction standards.

Preparing the subfloor

The unit's steel frame forms the basis for the floor. Extra reinforcements are added here, depending on the unit's intended use and the weight the floor must bear.

Insulation and sound dampening

To insulate the floor well and dampen sound, a layer of insulation material is often applied, such as mineral wool or foam insulation. This keeps the unit comfortable in different weather conditions and reduces noise nuisance.

Installing the floor panels

On top of the insulation layer, floor panels are placed — plywood, concrete panels or OSB boards that are both strong and durable. The panels are firmly fixed to the frame, ensuring they are flat and fit well together.

Floor finishing

Depending on preference, a finishing layer is applied on top of the panels, such as laminate, vinyl or linoleum. This creates an attractive look and a wear-resistant, easy-to-maintain floor.

Placing the steel profile sheet

The roof starts with a strong, durable steel profile sheet firmly attached to the unit's frame. This sheet provides structural strength and a first layer of weather protection.

Applying roof insulation

To make the unit well insulated, an insulation layer is applied on top of or beneath the steel profile sheet, often mineral wool or PIR foam. This insulation helps make the unit energy-efficient and keeps the interior temperature stable.

Installing a smart drainage system

For water drainage, there's an innovative system that channels rainwater through ducts. These ducts are strategically placed to quickly and efficiently direct water away from the roof, preventing pooling and leaks.

Inspection and sealing

After the roof sheet and insulation are installed, the entire roof is inspected and sealed where necessary, so no water can enter and the roof is fully weatherproof.

Placing the insulation panels

The insulation panels, each 1 metre wide, are placed one by one into the wall structure. The unique thing about these panels is that they form a kind of 'lego system' — the panels click easily together to create a sturdy wall.

Finishing the walls

Once the insulation panels are in place, they are checked for a good fit and stability. Any gaps or seams are finished to create a neat look and to ensure the insulation works effectively.